Hale Q Series Muscle Handbücher

Hale Q Series Muscle Bedienungsanleitung (302 Seiten)

Marke: Hale | Kategorie: Pumpen | Größe: 23.29 MB |

Englisch

Inhaltsverzeichnis

MUSCLE (Midship) Pumps

1

NOTICE !

2

Contents Page

3

 Table of Contents

12

1 Safety Precautions

13

1.2 GUIDELINES

14

Hale Products, Incorporated

15

 Safety Precautions

18

2 Introduction

19

Pump Stages

20

Introduction 

21

 Introduction

24

2.3 MUSCLE PUMP COMPONENTS

26

Impeller

27

2.4 PUMP SEALS

28

Packing Seals

29

Mechanical Seal

30

2.5 PUMP DRIVES

31

2.6 GEARBOX

32

A-Series

33

3 Accessories / Options

37

3.2 AUXILIARY COOLING

38

Relief Valve System

39

Thermal Relief Valves (TRV)

39

TRV-L Kit

40

3.4 PRIMING SYSTEMS

41

 Accessories / Options

42

Accessories / Options 

43

3.6 TORRENT SVS VALVES

44

Booster Pump Option, 2HP

45

In-Line / Discharge Valves

45

Drain Valves

46

Suction Valves

46

Tank Suction Valves

47

4 Basic Operation

53

4.2 FLUID LEVELS

54

TPM Operation from a Hydrant

57

Draft Limiting Factors

57

Pumping From Draft

58

4.4 PUMPING IN RELAY

62

4.5 TANDEM (SERIES) PUMPING

64

4.7 PUMP AND ROLL

65

4.8 RELIEF VALVE PROCEDURES

66

 Basic Operation

70

5 Preventive Maintenance

73

5.4 WEEKLY

74

Relief Valve and TPM Test

75

Governor Test

75

Priming System Test

76

Pump Shift Warning Lights

76

Valve Maintenance

76

5.5 MONTHLY

77

Valve Lubrication

78

Gearbox Lubrication

78

Packing Gland Adjustment

79

5.6 ANNUAL

81

Replace Gearbox Oil

82

Relief Valve System Check

82

Clean Priming Pump

83

Performance Testing Overview

84

Performance Testing

86

Thermal Relief Valve Test

87

Repacking the Seal

87

 Preventive Maintenance

88

Anode Check

89

Preventive Maintenance 

91

6 Troubleshooting

93

ANSWER QUESTIONS OR CONCERNS

101

 Troubleshooting

102

7.1 OVERVIEW

103

7.2 GENERAL REPAIR GUIDELINES

103

WARNING!

104

Remove the Gearbox Assembly

105

Bearings

106

Tools Required

107

CAUTION!

108

7.5 REMOVING THE GEARBOX

110

J Series Gearbox

112

K Series Gearbox

114

Figure 7-5: K Gearbox Removal

115

7.6 QMID/QMAX/QTWO AUTOLUBE

116

SERVICE

116

7.7 IMPELLER ASSEMBLY

118

IMPORTANT!

123

Inspection – Clearance Rings

124

8.1 PACKING SEAL REPLACEMENT

131

(See Figure 8-1: “Pump

132

Packing Seal Overview”

132

Installing the Seal

145

9 Gearbox Maintenance

149

 Gearbox Maintenance

150

Gearbox Maintenance 

153

Assembly

154

Disassembly

157

Assembly and Installation

159

Oil seals (Input/Tail Shafts)

161

Tail Shaft Assembly

162

Input Shaft

165

KPS Power Shift Assembly

167

KPS Shift CAP and Switch

169

Gear Shift Fork

170

10 Installation

173

 Installation

174

10.3 DRIVELINE ISSUES

175

10.4 PLUMBING CONNECTIONS

177

10.6 FLUID LEVELS

177

Appendix A: Glossary

179

Glossary 

181

 Glossary

182

Table B-1: Conversion Chart

183

To Convert To Multiply By

183

Loctite Sealant

188

Recommended Cleaners

188

 Hose Friction Loss

190

Appendix G: Cavitation

193

G.3 ELIMINATING CAVITATION

194

During Operations

195

Preventive Measures

196

Strainers

197

 Cavitation

198

Midship Flow Rates 

199

Model Type Capacity

199

Hale Products Inc

200

Limited Warranty20

201

Drawing Package

203

Contents

204

Contents - continued

205

Printed in U.S.A

206

Hale Products, Inc. 2006

206

All Rights Reserved

206

Hale Products, Inc

302

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