Hale RSD Bedienungsanleitung

RSD Single Stage PumpOperation and ServiceMaintenance ManualManual p/n: 029-0020-92-0Hale Products Inc. ◆ A Unit of IDEX Corporation700 Spring Mill

❑ Overview10RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-0Figure B: Overview, RSD Single-Stage Pump

❑ Option Maintenance100RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-06C.2 ENGINE DRIVE Figure 6c-2: RSD Engine Drive OptionServicing the Oil S

101RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-0 Option Maintenance ❑Note: Before beginning the removal process, you may want to make a sketc

❑ Option Maintenance102RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-0IMPORTANT !THE ADAPTER HOUSING IS BULKY AND HEAVY. BE PREPARED AS THE SCR

103Basic InstallationHale Series Pumps, Nov.-05, Rev-A Installation ❑7 Installation7.1 OVERVIEWThis section provides general guidelines and recomme

❑ Installation104Basic InstallationHale Series Pumps, Nov.-05, Rev-A❑ Ver tical❑ Inverted mount❑ Standard engine rotation (clockwise)❑ Opposite engi

105Basic InstallationHale Series Pumps, Nov.-05, Rev-A Installation ❑Be conservative and always err on the side of SAFETY. Always measure the driv

❑ Installation106Basic InstallationHale Series Pumps, Nov.-05, Rev-AExtremely short drive lengths can also cause problems from excessive operating a

Glossary and Measurements ❑107Appendix A: Glossary / MeasurementsHale Products, Inc., Nov. 2005, Rev.-AAppendix A: GlossaryAtmospheric...Pressur

❑ Glossary and Measurements108Appendix A: Glossary / MeasurementsHale Products, Inc., Nov. 2005, Rev.-ADead Heading...Operating a pump without an

Glossary and Measurements ❑109Appendix A: Glossary / MeasurementsHale Products, Inc., Nov. 2005, Rev.-APitot Gauge...Measures velocity head at

11Section 1: Safety PrecautionsHale Products, Inc., Nov. 2005, Rev-A Safety ❑1 Safety Precautions IMPORTANT !HALE SERIES PUMPS ARE DESIGNED FOR OPT

❑ Glossary and Measurements110Appendix A: Glossary / MeasurementsHale Products, Inc., Nov. 2005, Rev.-AService Test...Pump test performed to d

Glossary and Measurements ❑111Appendix A: Glossary / MeasurementsHale Products, Inc., Nov. 2005, Rev.-AAppendix A-1: MeasurementsWater Horsepower...

❑ Glossary and Measurements112Appendix A: Glossary / MeasurementsHale Products, Inc., Nov. 2005, Rev.-AHale Products Inc.A Unit of IDEX Corporation

113Appendix C: Alternate Lubricant ManufacturersHale Products, Inc., Nov. 2005, Rev.-A Alternate Lubricant Manufacturers ❑Appendix C: Alternate Lub

❑ Alternate Lubricant Manufacturers114Appendix C: Alternate Lubricant ManufacturersHale Products, Inc., Nov. 2005, Rev.-AMonarch Syntran PlusSAE-50

115Appendix C1: Oil SpecificationsHale Series Pumps, Nov-2005, Rev-A Lube and Sealant Specs. ❑Appendix C1: Lube and Sealant Specifications Gearbox

❑ Lube and Sealant Specs.116Appendix C1: Oil SpecificationsHale Series Pumps, Nov-2005, Rev-A* For domestic use, Hale recommends using an SAE EP-

Hose Friction Loss ❑117Appendix D: Hose Friction LossHale Products, Inc., Nov.2005, Rev-AAppendix D: Hose Friction Loss GPM (LPM3/4” (19mm1.0” (25

❑ Hose Friction LossAppendix D: Hose Friction LossHale Products, Inc., Nov.2005, Rev-A118Hale Products Inc.A Unit of IDEX Corporation700 Spring Mil

119Appendix E: Nozzle vs. Pressure Ratings ChartHale Products, Inc., Nov.-2005, Rev.-ANozzle vs. Pressure Rating ❑Appendix E: Nozzle Size vs. Pressu

❑ Safety12Section 1: Safety PrecautionsHale Products, Inc., Nov. 2005, Rev-ACAUTION !ALL FASTENERS ON THE HALE PUMP AND GEARBOX ASSEMBLY HAVE BEEN S

❑ Nozzle vs. Pressure Rating120Appendix E: Nozzle vs. Pressure Ratings ChartHale Products, Inc., Nov.-2005, Rev.-A GPM (LPM) at Various Nozzle Sizes

121Appendix F: CavitationHale Products, Inc., Nov.2005, Rev-A Cavitation ❑Appendix F: Cavitation(See Figure F-1: “Sample, Cavitation Regions.”)Cav

❑ Cavitation122Appendix F: CavitationHale Products, Inc., Nov.2005, Rev-AThis sudden change from vapor to liquid generates a shock effect that damag

123Appendix F: CavitationHale Products, Inc., Nov.2005, Rev-A Cavitation ❑During Operations ❑ Do not increase pump speed beyond the speed at which

❑ Cavitation124Appendix F: CavitationHale Products, Inc., Nov.2005, Rev-A❑ Consider the piping within the truck. Suction losses can result from add

Limited Warranty125Express Limited WarrantyHale Products, Inc., 2005Express WarrantyEXPRESS WARRANTY: Hale Products, Inc. (HALE) hereby warrants to t

Hale Products, Inc.A Unit of IDEX Corporation700 Spring Mill AvenueConshohocken, PA 19428U.S.A. Telephone ...610-825-6300Fax .. ...

RSD Single Stage PumpManual p/n: 029-0020-92-0Hale Products Inc. ◆ A Unit of IDEX Corporation700 Spring Mill Avenue ◆ Conshohocken, PA 19428 U.

Manual p/n: 029-0020-92-0, Rev. -APrinted in U.S.A.© Hale Products, Inc. 2006All Rights ReservedContents8 Drawings...

13Section 1: Safety PrecautionsHale Products, Inc., Nov. 2005, Rev-A Safety ❑WARNING!NO MODIFICATIONS MAY BE MADE TO THE HALE PUMP AND GEARBOX ASSE

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❑ Safety14Section 1: Safety PrecautionsHale Products, Inc., Nov. 2005, Rev-A❑ Per NFPA 1962 requirements, large diameter hose, marked “supply Hose 3

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15Section 2: IntroductionHale Products, Inc., Nov. 2005, Rev-A Introduction ❑2Introduction2.1 PRINCIPLES OF OPERATION Centrifugal ForceHale pumps a

Hale Products, Inc.A Unit of IDEX Corporation700 Spring Mill AvenueConshohocken, PA 19428U.S.A. Telephone ...610-825-6300Fax .. ...

❑ Introduction16Section 2: Introduction Hale Products, Inc., Nov. 2005, Rev-AThis contributes to improved performance with reduced maintenance. De-

17Section 2: IntroductionHale Products, Inc., Nov. 2005, Rev-A Introduction ❑Note: Stainless Max pumps (volute and impeller) are construction of c

❑ Introduction18Section 2: Introduction Hale Products, Inc., Nov. 2005, Rev-AClearance RingsClearance rings prevent pressurized water that is leavin

19Section 2: IntroductionHale Products, Inc., Nov. 2005, Rev-A Introduction ❑Ball and Tapered BearingsBearings support and align the impeller and i

NOTICE !Hale Products, Inc. cannot assume responsibility for product failure resulting from improper maintenance or operation. Hale is responsible on

❑ Introduction20Section 2: Introduction Hale Products, Inc., Nov. 2005, Rev-AGearboxHale pumps are equipped with an all ball bearing-type gearbox, u

21Section 2a: Accessories Hale Products, Inc., Nov. 2005, Rev-A Accessories ❑2a AccessoriesIn addition to the basic Hale pump and gearbox, the foll

❑ Accessories22Section 2a: Accessories Hale Products, Inc., Nov. 2005, Rev-ATypically, three (3) are used. Anodes can be mounted in any position, h

23Section 2a: Accessories Hale Products, Inc., Nov. 2005, Rev-A Accessories ❑The P Series relief valve system is a bronze, variable-pressure settin

❑ Accessories24Section 2a: Accessories Hale Products, Inc., Nov. 2005, Rev-AThe optional TRV protects the pump from overheating. It is attached to

25Section 2a: Accessories Hale Products, Inc., Nov. 2005, Rev-A Accessories ❑Figure 2a-4: Rotary Vane and ESP Priming PumpsAn ESP priming pump also

❑ Accessories26Section 2a: Accessories Hale Products, Inc., Nov. 2005, Rev-A Figure 2a-5: SPVR Priming Valves❑ The Hale PVG Priming Valve - continue

27Section 3: OperatingHale Products, Inc., Nov.2005, Rev-A Operation ❑3 Basic OperationWARNING !THE PROCEDURES IN THIS SECTION ARE GENERAL OPERATIN

❑ Operation28Section 3: OperatingHale Products, Inc., Nov.2005, Rev-A3.2 STATIONARY PUMPING OPERATIONSPumping From a Hydrant, General Operation1. Po

29Section 3: OperatingHale Products, Inc., Nov.2005, Rev-A Operation ❑CAUTION !DO NOT LEAVE THE CAB OR ATTEMPT TO PUMP UNTIL ALL THE GREEN PUMP LIG

Contents PageTable of Contents ❑3RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-0RSD Series Single-Stage PTO PumpHale RSD Single-Stage Pump ...

❑ Operation30Section 3: OperatingHale Products, Inc., Nov.2005, Rev-A7. Open the hydrant. Bleed off the air from the suction hose.8. Open the sucti

31Section 3: OperatingHale Products, Inc., Nov.2005, Rev-A Operation ❑17. When pumping operations are completed, gradually reduce the pump pres-sur

❑ Operation32Section 3: OperatingHale Products, Inc., Nov.2005, Rev-A3. Shift the truck transmission to the NEUTRAL position. See WARNING ! note on

33Section 3: OperatingHale Products, Inc., Nov.2005, Rev-A Operation ❑Your departmental manual for pumping should specify the correct RPM for primi

❑ Operation34Section 3: OperatingHale Products, Inc., Nov.2005, Rev-A❑ Air enters with the water - Even though the pump may be primed, air leaks can

35Section 3: OperatingHale Products, Inc., Nov.2005, Rev-A Operation ❑Move the in-cab pump shift control valve from the ROAD position to the PUMP p

❑ Operation36Section 3: OperatingHale Products, Inc., Nov.2005, Rev-A10. If the pump is cavitating, warn personnel.WARNING !DO NOT OPEN THROTTLE UNT

37Section 3: OperatingHale Products, Inc., Nov.2005, Rev-A Operation ❑Relay Procedures1. Open two discharge gates on all pumps, except on the pump

❑ Operation38Section 3: OperatingHale Products, Inc., Nov.2005, Rev-A8. Shutdown starts from the fire ground pump and works toward the water source.

39Section 3: OperatingHale Products, Inc., Nov.2005, Rev-A Operation ❑Tandem Procedures1. Using the large intake hose, connect the first pumper to

Contents - continued Page❑ Table of Contents4RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-02a.4 Priming Systems...

❑ Operation40Section 3: OperatingHale Products, Inc., Nov.2005, Rev-A3.6 PUMP AND ROLLIMPORTNAT !DURING PUMP AND ROLL OPERATION, IT IS NECESSARY TO

41Section 3: OperatingHale Products, Inc., Nov.2005, Rev-A Operation ❑2. Turn the handwheel slowly counterclockwise until the relief valve opens.

❑ Operation42Section 3: OperatingHale Products, Inc., Nov.2005, Rev-ATPM System with Engine Governor1. Set the pressure indicator on the PMD control

43Section 3: OperatingHale Products, Inc., Nov.2005, Rev-A Operation ❑Decreasing Pressure❑ Put the governor control in the RPM mode, and reduce the

❑ Operation44Section 3: OperatingHale Products, Inc., Nov.2005, Rev-A❑ Insert the tool into the hole provided, then pull or push the shaft manually.

45RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-0 Preventive Maintenance ❑4 Preventive Maintenance4.1 OVERVIEWHale RSD Single-Stage PTO Pumps r

❑ Preventive Maintenance46RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-03. After the pump is completely drained, replace all caps and close all

47RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-0 Preventive Maintenance ❑2. Increase pump pressure up to 150 PSI (10 BAR), as indicated on the

❑ Preventive Maintenance48RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-0CAUTION !MAKE SURE EVERYONE IS CLEAR OF THE APPARATUS BEFORE SHIFTING T

49RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-0 Preventive Maintenance ❑Inspect Water and Foam TanksVisually inspect water and foam tanks for

Contents - continued PageTable of Contents ❑5RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-04.4 Weekly ...

❑ Preventive Maintenance50RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-01. For Gearbox capacity - see head-ing “Appendix C1: Lube and Sealant S

51RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-0 Preventive Maintenance ❑2. Connect a test vacuum gauge or manometer to the intake test gauge

❑ Preventive Maintenance52RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-04.6 ANNUALAnnual maintenance consists of post-operation, weekly, and mo

53RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-0 Preventive Maintenance ❑Also clean the drain plug (magnetic).5. Repair or replace components

❑ Preventive Maintenance54RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-0Check Drain Lines to Multi-DrainDrains are supplied on the pump and pip

55RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-0 Preventive Maintenance ❑ 3. Attach sufficient hose lines and nozzles to pump the desired disc

❑ Preventive Maintenance56RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-0Pumpers should be tested from draft at not over a 10’ (3 meters) lift w

57RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-0 Preventive Maintenance ❑ Performance TestingNote that the NFPA standards require a 10% reserv

❑ Preventive Maintenance58RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-0Worn Clearance Rings and Impeller HubsBefore assuming that clearance ri

59TroubleshootingHale Series Pumps, Nov.-05, Rev-A Troubleshooting ❑5 TroubleshootingTable 5-2 lists conditions, possible causes and suggested corr

Contents - continued Page❑ Table of Contents6RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-05 Troubleshooting - continuedRelief Valve Does Not R

❑ Troubleshooting60TroubleshootingHale Series Pumps, Nov.-05, Rev-APump Loses Prime or Will Not Prime -continued.Chart continued on next page.Inoper

61TroubleshootingHale Series Pumps, Nov.-05, Rev-A Troubleshooting ❑Pump Loses Prime or Will Not Prime -continued.Air leaks. • Attempt to located

❑ Troubleshooting62TroubleshootingHale Series Pumps, Nov.-05, Rev-AInsufficient Pump Capacity -continued.Air leaks. • See heading “Air leaks.” unde

63TroubleshootingHale Series Pumps, Nov.-05, Rev-A Troubleshooting ❑Engine Speeds Too HIGH for Requir-ed Capacity or Pressure -continued.Pump is ap

❑ Troubleshooting64TroubleshootingHale Series Pumps, Nov.-05, Rev-ARelief Valve Does Not Relieve Pres-sure When Relief Valves are Closed- continued.

65TroubleshootingHale Series Pumps, Nov.-05, Rev-A Troubleshooting ❑Discharge Valves Are Difficult to Operate- continued.Valve in need of more clea

❑ Troubleshooting66TroubleshootingHale Series Pumps, Nov.-05, Rev-ANotes____________________________________________________________________________

67Section 6: Corrective MaintenanceHale Products, Inc., Nov.2005, Rev.-A Corrective Maintenance ❑6 Repair6.1 OVERVIEWThis section describes the rem

❑ Corrective Maintenance68Section 6: Corrective MaintenanceHale Products, Inc., Nov.2005, Rev.-AWARNINGS !BEFORE WORKING ON THE PUMP, DISCONNECT SUC

69Section 6: Corrective MaintenanceHale Products, Inc., Nov.2005, Rev.-A Corrective Maintenance ❑Gearbox - Apply a coating of Loctite #246 High Tem

Contents - continued PageTable of Contents ❑7RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-06.7 Servicing the RSD Pump - continuedPump Gear, Shaf

❑ Corrective Maintenance70Section 6: Corrective MaintenanceHale Products, Inc., Nov.2005, Rev.-AGearbox AssemblyIf your service involves the gearbox

71Section 6: Corrective MaintenanceHale Products, Inc., Nov.2005, Rev.-A Corrective Maintenance ❑6. It is recommended to replace O-ring seals and g

❑ Corrective Maintenance72Section 6: Corrective MaintenanceHale Products, Inc., Nov.2005, Rev.-A❑ Oil dry❑ Wedges❑ Bearing puller❑ Pusher tube (a sm

73RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-0 Corrective Maintenance ❑6.4 RSD PUMP AND GEARBOX OVERVIEWFigure 6-2: RSD Series Single-Stage P

❑ Corrective Maintenance74RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-06.5 REMOVING THE ASSEMBLYRemoving the AssemblyReview WARNING ! note on

75RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-0 Corrective Maintenance ❑8. Carefully remove the assembly from the apparatus.9. Move the pump a

❑ Corrective Maintenance76RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-06.6 REMOVING THE GEARBOX ONLYRemoval(See Figure 6-3: “Typical RSD Gearb

77RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-0 Corrective Maintenance ❑Note: Before beginning the removal process, sketch or match-mark (tag

❑ Corrective Maintenance78RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-0Remove the gearbox to a clean work area and clamp into a suitable and s

79RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-0 Corrective Maintenance ❑6. Apply a coating of Loctite, then install the lock washer and bearin

Contents - continued Page❑ Table of Contents8RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-0Appendix C: Alternate Lubricant Manufacturers...

❑ Corrective Maintenance80RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-0 Figure 6-4: RSD Pump Parts OverviewInstall two (2) 7/16”-14 jacking sc

81RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-0 Corrective Maintenance ❑3. Remove all remaining gasket material from the suction head and volu

❑ Corrective Maintenance82RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-0Volute(See Figure 6-4: “RSD Pump Parts Overview,” on page 80.)The volut

83RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-0 Corrective Maintenance ❑5. Inspect the rear clearance ring, located in the pump housing, for w

❑ Corrective Maintenance84RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-02. Remove the cotter pin from the impeller nut. 3. While holding the im

85RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-0 Corrective Maintenance ❑Clearance Rings, Impeller Measurement(See Figure 6-7: “Clearance Ring

❑ Corrective Maintenance86RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-0CAUTION !WHEN TURNING IMPELLERS TO FIT UNDERSIZED RINGS, CAUTION MUST B

87RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-0 Corrective Maintenance ❑Pump Gear, Shaft and Oil Seal(See Figure 6-8: “Pump Gear, Shaft and Se

❑ Corrective Maintenance88RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-04. With the pump housing properly supported, remove the twelve (12)

89RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-0 Corrective Maintenance ❑Installation – Pump Head, Shaft and Oil Seal1. Review heading “Before

9RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-0 Overview ❑Hale RSD Single-Stage PumpThe Hale line of RSD Single-Stage PTO Pumps can be used as

❑ Corrective Maintenance90RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-014. Apply Loctite and insert two 7/16”-14 studs in the volute to help g

91Mechanical Seal ReplacementMarch 2006, Rev-A Mechanical Seal ❑6a Mechanical Seal Assembly(See Figure 6a-1: “Mechanical Seal Overview / Replacemen

❑ Mechanical Seal92Mechanical Seal ReplacementMarch 2006, Rev-ACAUTION ! - continuedENSURE THAT THE FACES ARE ABSOLUTELY CLEAN THROUGHOUT THE ENTIRE

93Mechanical Seal ReplacementMarch 2006, Rev-A Mechanical Seal ❑WARNING ! - continuedENSURE THAT THE PUMP BODY AND IMPELLER BORES AND ALL MATING SU

❑ Mechanical Seal94Mechanical Seal ReplacementMarch 2006, Rev-ANotes________________________________________________________________________________

95RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-0 Gearbox Repair ❑6b Gearbox ServiceReview heading “Before You Begin...” on page 67. Also rev

❑ Gearbox Repair96RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-0 Figure 6b-6: Input Shaft and Gear Assembly7. Using a soft mallet (and brass dr

97RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-0 Gearbox Repair ❑Reassemble, including Oil Seal1. Using a brass drift or bearing installation

❑ Gearbox Repair98RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-0Notes__________________________________________________________________________

99RSD Series Single-Stage PTO Pumpsp/n: 029-0020-92-0 Option Maintenance ❑6c Available Options - Repair6C.1 TACHOMETER DRIVE Figure 6c-1: Tachomete